TetherPoint Sync — Kitting Workflow Software

Stop running
your floor
on paper.

TetherPoint Sync digitizes your kitting operation from order pull to finished kit — connected to your ERP, enforced at every scan, deployed the same day.

100%
Digital kit verification
Zero
Paper kitting forms
<1 Day
Time to deployment
SCANNER · CH 01
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(01) 09009045027837

Paper kitting
costs you every shift.

  • Operators transcribe kit contents by hand — errors ship with the product.
  • Supervisors can't verify a kit is complete until it's too late to repack.
  • Paper travelers get lost, wet, or filled out after the fact.
  • Lot traceability is reconstructed from memory during an audit.
  • FEFO logic lives in someone's head, not enforced at the pick.
  • Short-shipped or mis-kitted orders reach your customer before you know it.
  • Line changeovers stall while someone hunts down the right build sheet.
Current State — Paper-Based Kitting
Kit verification method
Visual / handwritten check
Lot traceability
Manual reconstruction
FEFO enforcement
Informal / operator-dependent
Short-ship detection
Post-shipment complaint
Audit response time
Hours to days
ERP sync
None / manual entry
Error detection point
Customer complaint
With TetherPoint Sync
GS1 scan · hard block · full trace

Built for the
production floor.

01
SAP Order Pull

Kitting sessions open directly from SAP production orders. No re-keying. No disconnected spreadsheets. Work order data flows directly to the operator.

02
GS1 Scanning

Every component is verified against the bill of materials via GS1 barcode scan. Wrong item, wrong quantity — it doesn't pass. The system enforces the build.

03
Hard Block

Mismatches, missing components, and out-of-spec quantities are blocked at the point of scan — not discovered downstream. No override without supervisor authorization.

04
Auto Manifest

A complete kit manifest — components, quantities, lot numbers, timestamps — is generated automatically at kit close. No paperwork. No post-run data entry.

05
FEFO + Trace

First-Expired-First-Out logic is enforced at the pick, not left to the operator's judgment. Full forward and backward lot traceability is captured in real time.

06
Same-Day Deploy

TetherPoint Sync is configured against your SAP environment and running on your floor in under a day. No lengthy implementation project. No IT department required.

07
SMB Network Archival

Completed kit manifests are automatically archived to your SMB network share at kit close. No manual file handling. No cloud dependency. Records stay on your network.

08
Offline Resilience

When the floor network drops, the tablet keeps scanning. Sessions queue locally and sync to SAP when connectivity returns. No idle operators waiting on IT.

09
Operator Identity

Every scan, override, and kit close is signed with the operator's badge ID and timestamp. Accountability is built into the record — not bolted on for the audit.

Real screens.
Real work.

Order TP-0001247 in progress on the kitting tablet — first material verified at 100%, two remaining
Live kit progress
Verified in real time.

Every material on the kit is verified at the scan. Progress is visible to the operator on the tablet and to the supervisor across the floor.

EXPIRED hard-block error — TetherPoint Sync refuses to scan an expired container, with quarantine instructions
Hard block
Not a warning.

Expired containers don't pass. Quantity mismatches don't pass. The system enforces the build at the point of scan — there is no override path for the operator.

Weight entry screen — SSCC, batch, and best-before date captured from the GS1 barcode, with operator weight numpad
Operator flow
Scan. Verify. Enter.

The SSCC, batch number, and best-before date populate from the GS1 barcode automatically. The operator confirms weight on the numpad — three taps, signed and logged.

Generated PDF kit manifest — Material Recording Log showing 8 rows of scanned components with batch, SSCC, and best-before date columns
Auto manifest
Audit record at close.

A complete material recording log — components, lots, SSCCs, best-before dates, operator signatures — is generated as a PDF the moment the kit closes.

Manifest History screen — list of seven completed kit manifests with Print, Save, and Archive actions per row
Archive
Every kit, retrievable.

Manifests stay on the tablet and on the SMB network share. Print, re-save, or push to your archive — the record never lives in one place.

Duplicate-scan rejection — same bag scanned twice into one order is blocked at the scan with a red banner
Dedupe
Every bag, once.

Re-scanning the same container into the same order is blocked at the scan. No double-counting, no inflated kits, no manifest tampering.

Every shift,
paper costs you.

Kitting errors aren't abstract risk — they're labor hours, rework cycles, and customer complaints with a dollar value attached. TetherPoint Sync eliminates the category of error that paper kitting creates.

The return is straightforward: reduce rework, eliminate re-kitting labor, cut audit response time from days to minutes. Every facility is different, but the cost drivers are the same.

Cost Driver Impact
Mis-kit rework labor Eliminated
Paper kit creation & handling Eliminated
Audit response time Days → Minutes
Short-ship complaints Prevented at scan
Lot traceability Automatic · Real-time
01 / Monthly cost The cost shows up every month. Documented spend (light) is one shift, observed. Modeled spend (dark) extends the same volume across the second shift. Peak month: $548 documented, ~$1,402 combined.
Source: audited kitting + ingredient-prep orders · figures illustrative, customer-specific

TetherPoint LLC

TetherPoint LLC is an Arizona-based software company founded in 2026. We build and license TetherPoint Sync — kitting workflow software designed specifically for manufacturing and CPG production environments that run on SAP.

We are not a consulting firm. We don't sell implementation services or integration projects. We built a focused tool that solves one problem well: getting paper off the production floor and replacing it with a component-verified, traceable digital workflow.

TetherPoint Sync is sold as a software license. It runs on Android devices, with iOS support available for select deployments. It connects to SAP via standard APIs. It is built and ready for deployment on active production floors.

  • Principle 01
    Floor-First Design
    Built for operators who are standing, moving, and scanning — not sitting at a workstation. The interface is for production floors, not boardrooms.
  • Principle 02
    No Workarounds
    The system enforces the process. If a scan fails, the kit doesn't close. Flexibility that enables errors is not a feature.
  • Principle 03
    Narrow Scope
    TetherPoint Sync does kitting. It does it completely. We don't expand scope to justify a larger contract.
  • Principle 04
    Fast Deployment
    If you can't be running the same day, something is wrong with the software — not the implementation plan.

Built for
regulated floors.

TetherPoint Sync captures the component-verification and traceability data these standards require — lot numbers, timestamps, operator IDs — automatically, at every scan. No post-run paperwork. No reconstructed records.

The system produces an auditable digital trail by default. When an auditor asks for kit records, you query — you don't dig through filing cabinets.

Supported Compliance Frameworks
GMP / cGMP
Lot trace · operator ID · timestamp
ISO 22000 / FSSC 22000
Full forward & backward trace
ISO 9001
Digital records · audit-ready
Record format
Auto-generated manifest per kit
Storage
SMB network archival · on-premise

Get in touch

Ready to pull
paper off your floor?

Send us a message. We'll schedule a demo against your actual SAP environment.

contact@tether-point.com